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A Guide to Calculating Total Cost of Ownership for Heavy Equipment

Written by Kelley Sloyer | Apr 8, 2025 1:30:00 PM

At Cleveland Brothers, we understand that managing a construction fleet involves making strategic financial decisions. Every machine in your fleet represents an investment, and maximizing its value over its lifespan is essential to your bottom line.

Understanding a machine's total cost of ownership can help you make informed purchasing decisions, develop accurate investment projections and evaluate long-term costs versus returns. With industry expertise and guidance from a trusted dealer like Cleveland Brothers, you can simplify these calculations and optimize your equipment management strategy.

Key Factors in Ownership Cost Calculations

When calculating a machine's total cost of ownership, it’s important to consider more than just the initial purchase price. Several additional factors contribute to overall expenses, including:

  • Maintenance Costs: Regular inspections, oil changes, cleanings and preventive maintenance routines help extend the lifespan of your machine. Staying on top of maintenance reduces the likelihood of unexpected repairs and downtime.

  • Repairs and Replacements: Even the most durable machines require repairs or replacement parts over time. The efficiency of your operators and the quality of your equipment will significantly impact long-term repair expenses. Depending on your equipment manufacturer, a machine rebuild may be an option to give your current machine a second life. 

  • Fuel Expenses: Fuel costs can add up quickly, making fuel efficiency a critical consideration. Strong fleet management practices can help minimize fuel consumption and lower operating costs.

  • Operating Hours: The number of hours a machine is used directly affects its overall value. Equipment that provides reliable service for eight to 10 years will generally deliver a better return on investment than a machine with limited use.

  • Financing, Insurance, and Taxes: Beyond the purchase price, additional costs such as financing interest, taxes, and annual insurance premiums contribute to the total cost of ownership.

  • Resale Value: Over time, equipment depreciates, but quality machinery retains its value better. Factoring in resale potential can provide a clearer picture of long-term costs and returns when planning future upgrades.

The Simplest Way to Calculate Total Cost of Ownership

To manually calculate the total ownership cost, add your machine's purchase price to its annual maintenance, repair, fuel, tax, insurance and financing costs. Then, subtract the estimated resale value and divide the total by the machine’s lifetime operating hours. This calculation provides an estimate of your equipment's hourly cost.

For the most accurate assessment, it's best to analyze equipment in service for an extended period, as you’ll have access to complete maintenance and operating records. With experience, you can even estimate these costs when purchasing a new machine to gauge its long-term value.

A quicker alternative is using a heavy equipment total cost of ownership calculator, available online. While these tools can provide quick estimates, their accuracy varies. We recommend consulting with a Cleveland Brothers representative for the most reliable cost analysis and expert insights. Our team can help you assess equipment costs and make data-driven decisions to optimize your fleet. 

At Cleveland Brothers, we’re committed to providing the tools and knowledge you need to manage your equipment efficiently. Contact us today to learn more about how we can support your fleet’s success.